Custom Cable Assembly

Custom Cable Assembly Manufacturer, Molded Cable Assembly Supplier
FLECONN, as a wire & cable assembly manufacturer, owns senior engineers and experts with rich work experiences in the industry of connector cable assemblies. We can provide One Stop Services for mold design & manufacturing and overmolding Processing with higher competitive prices compared with Europe and America.

FLECONN can manufacture standard or custom non-standard connection cables, wire harnesses and overmolded cable assemblies according to the specific requirements of customers. The concrete products include molded HDMI cable, high definition VGA cable, Display Port cable, SCSI cable, SATA Cable, overmolding USB cables, iPhone 5/5s/6 cable, waterproof cable, LED cable, CCTV Camera Cable, molding speaker cable, audio cables, video cable, automotive wiring harness, sensor cables, industrial automation cables, RF coaxial cables etc. Our engineers can design, develop, customize all kinds of length and specifications crimped or overmolded cable according to the application environment of customer's product from the aspects of connector's mechanical properties, electrical properties, environmental performance. FLEONN will provide the international first-class quality products and services for global clients and be a first-class cable assembly supplier!

Our advantages:

 1. We can design unique product appearances by customer's requirements.

 2. We can manufacture precision injection molds with high cost-performance.

 3. We have superior wire and cable suppliers.

 4. We can accept small batch order.

 5. We own sophisticated operators, technologists, senior engineers and experts with rich work experiences.

 6. We have strick quality control flow.

 7. We can quickly deliver the goods with different international express such as Fedex, UPS, DHL, TNT or freight agent by lower shipment cost.

Wire Harness Manufacturer

Wire Harness Manufacturer

Custom Wiring harness Assembly

Automobile wiring harness is the network main body of the automobile circuits. No wiring harness, there is also no automobile circuit. Wire Harness refers to the subassembly making up connection circuits by banding these wire harnesses maden from crimping pieces by the contact terminal (connector) punched by material copper and wire & cable after crimping, then plastic Pressing insulator or adding metal shell on outside. Wiring harness industry chain includes wire and cable, connectors, processing equipment, wiring harness manufacturing and application industry of the downstream. Wire harness has a very wide range of application and can be used in cars, household appliances, computer and communication equipment, electronic instrument and meter etc. Car body's harness connects the whole body, general shape presents H shape.

Fully automatic terminal wire crimping manufacturer, crimp 5 wires in one time

Cable/ Wiring Loom Manufacturer

Cable/ Wiring Loom Manufacturer

FLECONN can custom various simple or complicated cable wire harness looms by customer's requirements and provide a very personalised service regardless of the volume is low and high. We produces high quality wiring harness and looms for a range of industries, including transport and industrial equipment manufacturing.

Customized Cable Wiring Looms for OEM/ODM

RoSH for Wire Harness     All kinds of our products are ROHS compliant.

Wire Materials                    Wires can be UL/CSA,CE, VDE,SAA,CB etc;

Connector                          Could be TE, AMP, Molex, LEMO, JST, ketor  or other equivalent

Length                                As per customer’s request

OEM                                  Large and small OEM's custom wire harness

Services                            OEM and ODM products are acceptable.

Color                                  According to the requirements of customers

QC                                     All the products are 100% test before delivery.

Emergency Good              Ship emergency goods by UPS, FedEx, DHL,TNT or air cargo.

ISF                                     We have professional team to help customers make ISF.

Wire Harnesses and Wire Loom can be applied in LCD, Display, Advertising machine, Monitoring, Back projection, TV, Medical system/monitoring, Laptop, PC and Computer, PDA, DVD, Digital camera, Notebook, tablet PC, HDD etc.

Custom USB cables

Custom USB cables

USB cable is used for connection and communication between computer and external equipments. Popularly said, USB cable is used for data transmition and charging.

USB is a external bus standard that is the most widely applied in the field of PC and it is used for standardizing the connection and communication between computer and external devices. USB interface supports the function of device Plug and Play and Hot Plug. With the rapid development of computer hardware, USB applications increases the speed of data transfer between external devices and the speed increased is the most benefit for users means users can use more efficient external devices such as a scanner with USB 2.0, sweep a 4M pictures just needs 0.1 seconds or so, work efficiency is greatly improved.

Application Fields for USB Cables 

According to different interfaces and data cables, USB supports these equipments: mouse, keyboard, printer, scanner, camera, flash disk, MP3, mobile phones, android phone, iphone 5, iPhone 6, digital cameras, mobile hard disk, external floppy drive, USB network card, ADSL Modem, Cable Modem and other electronic products.

FLECONN can custom various USB cables such as USB 2.0 Type A to A adapter / extension cableUSB 2.0 A to B  printer CableUSB 2.0 Type A to Micro B 2.0 android smart phone charging and data CableUSB A to Lightning Cable for iPhone 5/5S, iPhone 6/6S/6 Plus/ iPhone 7USB A to MINI B CableUSB 3.0 CableUSB 3.1 Type C Cable for global consumer electronics product developer, manufacturer, distributor and wholesaler with different material and length cables to meet different requirements.

Custom Waterproof Cable

Custom Waterproof Cable

Waterproof cable is also called waterproof plug, waterproof connector, that is the plug with the performance of waterproof and dustproof and it can provide safe and reliable electricity and signal connections.

At present, the key evaluation criteria of the waterproof performance for waterproof connector is based on IP waterproof rating standard. Judging waterproof performance, we basically see two numbers behind IPXX, the first X from 0 to 6, the highest level of 6, for dust proof rating; the second X from 0 to 8, the highest level for 8; Therefore the highest waterproof rating for the waterproof connector is IPX8.

Sealing principle: it is sealed by pressure pre-tightening relying on as many as five seals and sealing ring. This method of sealing will not to lose pre-tightening force when the connector expands with heat and contracts with cold and ensure the waterproof effectio for a long time. Water molecules can't penetrate under ordinary pressure (can work in less than 2 m depth under water for a long time).

Waterproof connection cables is widely used in these industries such as LED street light, LED driver power source, LED display, the lighthouse, cruise ships, industrial equipment, communications equipment, detection equipment etc. It is slso widely used in stage lamp, aquarium, bathroom accessory, switching power supply, mechanical and electrical equipmentetc.

Custom Made SCSI cable

Custom Made SCSI cable

SCSI(English: Small Computer System Interface),an independent processor standard of system level interfaces used between computer and intelligent devices (hard disk, floppy drive, CD-ROM, printers, scanners). It is a kind of intelligent universal interface standard. It can communicate with a variety of types of peripheral devices. SCSI uses ASPI (advanced SCSI programming interface) standard software interface and allows the communication between driver and SCSI adapter installed inside computer. SCSI interface is widely used in high speed data transmission technology on the minicomputer. The SCSI interface has the advantages of wide application range, multi task, high bandwidth, low CPU occupancy rate, and hot swap etc.

The SCSI bus data transmission control

The SCSI bus has 9 control signal:ATN, BSY, ACK, RST, MSG, SEL, C/D, REQ, I/O, the bus activity of bus is completely decided and realized by these control signals. These signals is controlled by Initiator or by Target or jointly controlled by two. The status of C/D, SEL, MSG, BSY, SEL determines what stage the bus situates. In different stages, the combination of signals on the bus is different.

(1) ATN: the attention signal, is usually set by initiator when initiator has message sent to Target.

(2) BSY: when the SCSI device is in the busy state, occupy the data bus, the signal is set to true.

(3) ACK: response signal, reseted by the Initiator, as confirmation for REQ/ACK requesting response data transmission.

(4) RST: SCSI bus reset.

(5) MSG: reseted by the Target in the stage of message.

(6) SEL: used when Initiator selects Target or Target selects Initiator again.

(7) C/D: Indicate the control signal or data information signal.

(8) REQ: reseted by the Target, indicates requesting to process a REQ/AC K handshake data transmission.

(9) I/O: indicate the direction of current data transmission.

In order to complete a task of I/O , the SCSI device and the bus generally must go through the following process:

(1) Apply for using the bus

(2) select I/O operation object

(3) send messages

(4) assign I/O tasks

(5) data transmission

(6) return status information

We can offer best SCSI cable assembly customization services.

Customizing Display Port cable

Customizing Display Port cable

Display Port is a digital video interface standard promoted by Video Electronics Standards Association, set in May 2006. The latest version 1.2 was set in November 22, 2009. The interface setting down exempting certification and authorization expense, developing new digital audio / video interface, mainly suitable for connecting computer and screen, or computer and home theater system. Intend to replace the old VGA and DVI interface.


Based on small packets agreement.

Allows easy expansion of the Display Port standard.

In a separate entity connection allows multiple video streams (in the future).

Design to support the connection between internal chips.   

Allow directly operating display function options, will be able to remove the control loop of display to produce cheaper and lighter display.

The goal is to replace the internal LVDS connection in notebook computer panel by the unified connection interface.

Allow backward compatibility in single channel DVI/HDMI. Dual channel DVI/HDMI and analogy VGA adapter need conversion adapter.

Support RGB and YCbCr color space (ITU-R BT.601 and BT.709 format).

The auxiliary channel can be used in the touch panel data, USB connection, camera, microphone and other equipment.

Less channel and embedded time pulse reduce radio interference "RFI".

Technical specifications

10.8 Gbit/s bandwidth can support 2560 x 1600 high resolution display.

8bit/10bit data transmission.

Open and extensible standards can accelerate the popularity.

Supports 6, 8, 10, 12 and 16 bit color depth.

The guaranteed length of cabble's complete bandwidth is 3 meters.

The bandwidth guarantee length of 1080p effective transmission is 5 meters.

Support 128-bit AES DisplayPort content protection (DPCP), version 1.1 more supports for HDCP 40-bit.

Custom HDMI Cables

Custom HDMI Cables

HDMI (English: High Definition Multimedia Interface) is a fully digital video and audio transmission Interface. it can transmit uncompressed audio and video signal. The maximum speed of data transmition is 5 GBPS. According to the differences between electric structure and physical shape, HDMI interface can be divided into these four types: Type A, Type B, Type C and Type D. Each type of HDMI is respectively composed of socket used in the device and plug used in the end of cable.

HDMI cablesupports 5 GBPS data transfer rate and it's farthest transmission distance is 30 meters. It is enough to handle a 1080 p video and an 8 channel audio signal. And because the bandwidth capacity of a 1080 p video and an 8 channel audio signal needs less than 4 gb/s transmition rate, therefore,  HDMI cable also has the very big margin. That allows it to use a piece of cable to connect DVD player, receiver and PRR respectively. In addition, HDMI supports EDID, DDC2B, therefore, the equipment with HDMI has the characteristics of "plug and play", between signal and display device will automatically hold "consultation", automatically select the most appropriate video/audio formats.

HDMI cables are used to connect host and audio/video external devices. The material specifications of customized HDMI cable is normally adopted by high density of colored woven nylon net + high quality injection molding iron powder core + double-side 4 layers of aluminum foil and high density double layers of shielding net +  pure copper tin plated oxidation resistance wire core + copper shell gold-plated 15 u" plug.

HDMI and HDMI cables can be used in plasma television, high-definition players, LCD TV, rear projection TV,set-top boxes, DVD players, personal computers, video game instrument, comprehensive expansion machine, digital stereo and the TV. It can transmit video and audio signals at the same time. As the video and audio signals are transmitted by the same cable, it greatly simplify the installation of the system.

FLECONN, as a manufacturer of connectors and cable assemblies, can custom HDMI cable for world wide clients from these industries of military, consumer electronics, automotive, medical etc.

Electrical/ Electronic Wire Assemblies

Electrical/ Electronic Wire Assemblies

Electrical and Electronic wires and cables play the role as human blood vessel and nerve in modern industry. Wires and Connectors compose the connection system of machinery and devices. FLECONN is just the designer and manufacturer of cable and connector connections consisting of O ring crimping terminals, solderless terminals, wire harness, various interfaces, I/O connectors, electrical cables, electronics wires, overmolded cables. They are assembled by automatic cutting wire and stripping machine, terminal crimping machine, vertical injection molding machine, injection molds, press tooling and test equipment etc, 

FLECONN can provide high quality electrical cable, electronic wire assembly services for global customers.

RF Coaxial Cable Assemblies

RF Coaxial Cable Assemblies

FLECONN can Custom RF Coaxial Cable Assemblies by customer's requirements. We own completely production and quality management system and can provide first-class products for global manufacturers of communications products.

Custom OBD2 Diagnostic Cable

Custom OBD2 Diagnostic Cable

What is OBD-II?

On-Board Diagnostic systems are in most cars and light trucks on the road today. During the '70s and early 1980's manufacturers started using electronic means to control engine functions and diagnose engine problems. This was primarily to meet EPA emission standards. Through the years on-board diagnostic systems have become more sophisticated. OBD-II, a new standard introduced in the mid-'90s, provides almost complete engine control and also monitors parts of the chassis, body and accessory devices, as well as the diagnostic control network of the car.

What OBD2 products are supplied by us?

As a professional car and automotive obd2 diagnostic manufacturer, FLECONN can supply high quality obd2 cables, male to female obd2 extension cables, 1 male to 2 female obd2 y splitter cables, obd to db9 cable, obd ii to db15 cable, obd-ii wiring harness, obd2 to car cigarret cables etc.

Custom DB9 DB15 DB25 Cable

Custom DB9 DB15 DB25 Cable

FLECONN can custom db9 db15 db25 male and female connector cable assemblies and wiring harness, adapter and extension cable with high cost performance.

Motorcycle Wiring Harness

Motorcycle Wiring Harness

FLECONN, as a wiring harness manufacturer, can custom various electric bicycle and motorcycle wiring harness for electric bicycle, motorbike, e-motorcycle manufacturers.

Electric bicycle and motorcycle wiring harnesses connects these components such as starter switch, engine kill switch, rear brake light switch, neutral switch, oil pressure switch, turn signal light left back, turn signal light right back, tail and brake light, turn signal control switch, headlight dimmer switch, horn button, turn signal and parking light left front, turn signal and parking light right front, speedometer, tachometer, left turn signal indicator, ritght turn signal indicator, high beam warning, neutral conductor, ignition switch, front brake light switch, starter motor, starter solenoid etc.

IDC Cable, IDC Flat Ribbon Cable

IDC Cable, IDC Flat Ribbon Cable

Custom IDC Cable, IDC Ribbon Cable, AWM 2651 flat cable with IDC connector

 FLECONN can custom 1.27mm pitch 2.54mm pitch 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 50 60 64 68 pin male and female IDC Connector Flat Ribbon Cable assemblies for consumer and commercial electronic devices.

 The flat cable guide wire core adopts soft structure to ensure the good flexibility of the cable. The insulation and protective layer material adopts butyl polymer to improve the flexibility, anti-corrosion and cold resistance of the cable. The color separation of insulated core provides convenience for laying and installation. At the same time, the coaxial cable can also be made into communication elevator flat cable.

What are the advantages of flat ribbon cable that make it the industry leader?

 Circular cable as the existence of cable, the scope of use is very large, it is a traditional cable, can complete the transmission between the electrical. However, with the development of China's industry, circular cable can not meet its needs. At present, new idc ribbon cable has become a new favorite in industrial manufacturing.

 At present, China's idc flat cable has been quite large-scale, industrial and technological. As a new backbone, what are the advantages of flat cable, which has laid a position in industrial manufacturing, making more and more industries unable to leave it?

 First of all, the advantage of flat ribbon cable is that all cores can be evenly arranged and coexisted, to a certain extent, the layout is more reasonable and fine. At the same time, its orderly arrangement makes its own volume very small, and the occupied space is also small, which can solve the bending problem of the use environment. In the environment of frequent bending, the cable can be folded without kinking.

 Secondly, it can meet the special requirements of industrial manufacturing. For example, in port transportation equipment, cables with strong load-bearing strength are needed. The driving cable has an excellent silicone protective insulation sleeve, which can resist the changes of bad weather, but also has certain softness. Strong steel wire can be added inside to increase its own strength, without the interference of current magnetic field.

 Finally, the advantages of its overall characteristics are wear-resistant, cold resistant, heat-resistant and oil resistant. It can effectively carry out serial communication signal exchange. Whether it is outdoor or precision instruments, it can achieve the purpose of reducing costs and improving production efficiency. Based on the characteristics and advantages that the circular cable does not have, it is enough to make the flat cable become a necessity in the industrial manufacturing, and the flat cable in China has occupied an important development position in both export and domestic sales.

Online Service